A key concept of Lean is the process of continuous improvement and eliminating hindrances to value creation. This course teaches the concept of continuous incremental improvement and waste elimination. It provides skills for facilitating continuous improvement activities and cycles in operations.
Course Duration
21 Hours
Who Should Attend This Course?
Managers
Supervisors
Technicians
Engineers
What Will You Learn?
Learn skills to improve productivity
Learn problem-solving process and methods
Learn how to facilitate continuous improvement cycles
Learn formal PDCA process and shop-floor process improvement methods
Programme Outline
Why Kaizen- An Introduction
Problems and Gaps
Definition of Kaizen
Understanding Flow and Waste
Kaizen and Toyota Production system
The kaizen cycle
The Toyota Kata
The PDCA approach
Understanding Goals and planning for Improvement
The Go and See approach (Genchi Genbutsu)
Setting the Kaizen Milestone
Mapping the Process
Basics of Value Stream mapping
Process at a Glance map
The 5W & 1 H
The A-3 improvement process
Root Cause Analysis
Ishikawa & Why-Why
The Seven QC Tools
Improvement Methods and Tools
Job Method Improvement
Shop-floor efficiency: Takt Time, Line Balancing, Crew Size improvement, Motion Improvement
The Coaching Cycle
The Visual Performance Boars
The coaching Process
The A3 improvement monitoring and progress
Facilitating Kaizen
Kaizen teams
Kaizen week or event facilitation
Performance and progress Management
Leadership Behaviours
Trainer
J. RAMESH VICTOR
Lean Master & Certified Innovation Practitioner
About Us
Elev8 Asia Sdn Bhd is a HRDF Certified Training Provider in Malaysia which founded in year 2015.